Dreamtly’s manufacturing facility spans 15,000+ m² in Ningbo, Zhejiang Province, China. Key metrics: 200+ skilled workers, 500,000+ units annual capacity, 15+ R&D engineers, ISO 9001:2015 certified quality management system. Our QC process includes IQC (incoming), IPQC (in-process), FQC (final), and OQC (outgoing) inspections with 100% testing before shipment. We hold BSCI and SEDEX social compliance certifications.
Quality Control Process
| Stage | Inspection Type | Standard |
|---|---|---|
| IQC | Incoming materials check | AQL 2.5 |
| IPQC | In-process patrol inspection | Every 2 hours |
| FQC | 100% functional testing | Zero-defect policy |
| OQC | Pre-shipment audit | AQL 1.5 |
State-of-the-Art Manufacturing Facility in Ningbo, China
Dreamtly operates a modern 15,000+ m² facility in Ningbo, Zhejiang Province — one of China’s most established manufacturing hubs with excellent logistics connectivity to Ningbo-Zhoushan Port.
Factory Overview
- Facility Size — 15,000+ m² production and warehouse
- Workforce — 200+ skilled workers
- Annual Capacity — 500,000+ massage devices/year
- Certifications — ISO 9001:2015, BSCI, SEDEX
- Experience — 10+ years specialized manufacturing
Production Lines
- Percussive Therapy — Precision motor installation, dynamic balancing, noise testing.
- Wearable Massagers — Flexible PCB integration, ergonomic housing assembly.
- Large Massagers — Structural frame assembly, upholstery, mechanical drive systems.
- Electronics — SMT, PCB assembly, firmware programming, functional testing.
Quality Control
Incoming QC (IQC)
100% inspection of critical components (motors, batteries, PCBs). AQL sampling for materials. Quarterly supplier audits.
In-Process QC (IPQC)
First article inspection per stage. Statistical process control. 100% functional testing at semi-finished and finished stages.
Final QC (FQC)
100% appearance and functional inspection. Drop/vibration/high-temp aging for samples. Battery safety testing. AQL per ISO 2859-1 before shipment.
Product Certifications
- CE — EU LVD + EMC Directives
- RoHS — Hazardous substances restriction
- REACH — EU chemical regulation
- FCC — US market certification
Packaging & Logistics
Custom retail boxes, master cartons, palletization. 40 min from Ningbo Port, 7-10 day lead to port departure.
